Reverse engineering of a 60cc engine

Task: Reverse engineering of the engine and development of a complete set of design documentation (DD) for serial production.
Execution stages:
• Complete disassembly, cleaning, and sorting of components.
• Analysis of manufacturing methods for each part.
• Conducting measurements and creating detailed 3D models.
• Selection of standard (purchased) components.
• Assembly into subassemblies and assemblies.
• Analysis and verification of kinematics, clearances, and load capacity of nodes.
• Creation of detailed drawings for production.
Manufacturing methods:
• Die casting of aluminum alloys.
• Turning.
• Milling.
• Grinding.
• Boring operations.
• Thermal and chemical-thermal treatment.
• 3D printing.

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